ROI Calculator

How Much Can Sensytec
Save Your Operation?

Enter your project numbers below. See your estimated annual savings from real-time concrete monitoring -- in under 60 seconds.

General Contractor ROI

Estimate savings from eliminating unnecessary lab tests, removing forms sooner, cutting cold weather over-protection, and preventing rework.

Cast-in-Place
Project Volume
projects / yr
pours
Lab & Testing Costs
sets
$
Crew & Equipment Standby
days
$ / day
Cold Weather & Rework
days
$ / day
incidents
$
Your Estimated Annual Savings
Total Annual Savings
—/ yr
Estimated with Sensytec sensors
🧪 Lab Testing Reduction $00,000
⏱ Crew & Standby Savings $00,000
❄️ Cold Weather Savings $00,000
🔨 Rework Cost Avoided $00,000
🔓

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Lab Testing ReductionASTM C1074 maturity method eliminates ~75% of cylinder breaks
—
Crew & Equipment StandbyReal-time strength data cuts ~60% of waiting days
—
Cold Weather Over-ProtectionConfirm maturity in real time — end heating ~30% sooner
—
Rework & Failed Pours AvoidedEarly anomaly detection prevents ~50% of incidents
—
Total Annual SavingsEstimated with Sensytec sensors
—/ yr
—
Savings per project
—
Savings per pour
Methodology: Lab reduction based on ASTM C1074 maturity method — once a strength-maturity relationship is established, field cylinder breaks reduce to specification minimums (~75% reduction). Standby savings assume real-time in-place strength data eliminates conservative wait buffers (~60%), per ACI 228.1R in-place strength estimation guidance. Cold weather savings based on terminating protection at confirmed maturity rather than a fixed schedule (~30%), per ACI 306R cold weather concreting guidance. Rework savings reflect early anomaly detection from continuous monitoring (~50%).

Precast / Prestressed ROI

Estimate savings from faster bed cycling, reduced steam energy, fewer rejected elements, and optimized pre-stress release timing.

Precast Plant
Plant Configuration
beds
hours
days / yr
$
Steam Curing Energy
hrs / cycle
$ / hr
QC Lab & Rejected Elements
sets
$
elements
$
Your Estimated Annual Savings
Total Annual Savings
—/ yr
Estimated with Sensytec sensors
⚡ Bed Cycle Throughput Gain $00,000
🔥 Steam Energy Saved $00,000
🧪 QC Lab Reduction $00,000
🚫 Rejected Element Savings $00,000
🔓

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Bed Cycle Throughput Gain2hr faster release → more pours per bed per year
—
Steam Curing Energy SavedStop heating at confirmed strength — ~25% reduction
—
QC Lab Testing ReductionIn-bed sensor data replaces ~70% of cylinder breaks
—
Rejected Element ReductionOptimized cure & release timing cuts rejects ~60%
—
Total Annual SavingsEstimated with Sensytec sensors
—/ yr
—
Savings per bed / yr
—
Savings per cycle
Methodology: Cycle gain assumes ~2hr reduction in pre-stress release wait time by confirming in-place strength via ASTM C1074 maturity method rather than waiting on lab cylinders. Steam savings assume 25% reduction in active heating hours by terminating steam at confirmed maturity. Lab reduction assumes 70% fewer cylinder sets required once strength-maturity relationship is established (ASTM C1074). Rejection reduction assumes 60% improvement from continuous in-bed cure monitoring enabling optimized release timing (ACI 228.1R).

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in Your Operation?

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