Built for the certified plant
PCI MNL-116 — Structural
Bridge girders, double tees, hollowcore, columns, walls.
PCI MNL-117 — Architectural
Cladding panels, decorative facade, finish-critical work.
PCI MNL-130 — Bridge Products
Precast prestressed bridge components governed by MNL-130.
NPCA QCM-001 — Utility & Drainage
Manholes, vaults, septic, drainage, box culverts.
State DOT certification programs
TxDOT, FDOT, Caltrans, and other AASHTO-aligned programs.
Any plant size
From minor DOT-only producers to multi-line operations. Non-certified plants run the same flow without certification locks.
Five sections, one daily flow
Open the platform and your shift is in front of you. No menus full of irrelevant options. The platform follows the order of work on the plant floor.
Open the platform, see the shift.
An AI briefing of what needs a decision today, then exceptions grouped by severity — overdue, needs-decision-today, expiring soon, statistical drift. One click into the disposition.
- AI morning briefing of what's on your plate
- Severity-grouped exceptions, not a flat list
- One click into the right action
The bed schedule, end to end.
Each day's pour, cure, strip, and detension stage in one grid. Click any piece to see drawings, inspections, batch logs, break logs, and prestress checks — all tied to the pour record.
- Bed-by-bed weekly view, color-coded by stage
- Stickers, breaks, batch logs in flow
- Holds and pending-QC visible at a glance
NCRs with owners, ages, and closeout.
Every non-conformance is tied to a piece, a pour, and an owner. KPIs at the top, the full disposition history on the side. Filter by severity, owner, age, or job.
- KPIs across open, overdue, and aging
- Disposition history per NCR
- Auto-routes to the right owner
Cast vs construction drawings, versioned.
Drawings, mix designs, certifications, calibrations, and standards documents in one searchable library. Cast drawings drive production. Construction (stamped) drawings sit in the audit trail. Revisions are explicit at every pour.
- Auto-tagged cast vs construction (stamped)
- Revision history per piece, per pour
- Versioned mix designs and calibrations
PCI, NPCA, or DOT export in one click.
Pick the certification scope, the date range, and the records you want included. The platform builds the audit package from the actual day-to-day records — generated as you work, not assembled the week before the inspector arrives.
- PCI MNL-116/117/130, NPCA QCM-001, DOT modes
- Live preview of the export PDF
- Export history kept for re-issue
Per-plant configuration
One platform, configured per site. Each plant runs the right certification program with the right features turned on. Multi-plant operations roll up across sites.
Why it matters to a buyer
Replaces PDFs, whiteboards, and spreadsheets with one daily flow.
The trail is generated as you work, not assembled the week before the auditor arrives.
Works with the ERP or scheduling system you already have. CSV, Excel, PDF, or manual entry also fine.
Frequently Asked Questions
Does the SensyHub QC Module replace our ERP?
No. SensyHub QC sits next to your ERP. It pulls the day's pour schedule from whatever system already holds it — your existing ERP or scheduling tool, a CSV or Excel sheet, a PDF dispatch, or manual entry — and runs the QC day around that schedule. There's no double entry and no rip-and-replace.
Which PCI manuals does the QC module support?
All three of the major plant-certification manuals: PCI MNL-116 for structural precast and prestress (girders, double tees, hollowcore, columns, walls), PCI MNL-117 for architectural precast (cladding panels and decorative facade), and PCI MNL-130 for bridge products. Each is a first-class checklist mode driven by the plant profile. Plants certified to more than one manual can run them in parallel on the same site.
Does it support NPCA QCM-001 plants?
Yes. NPCA QCM-001 is a first-class checklist mode. Plants producing utility, drainage, manholes, vaults, septic, or other NPCA scopes can run the daily flow in NPCA mode and produce QCM-001 audit documentation.
Does it support state DOT plant certification programs?
Yes. State DOT certification is a first-class mode. The module supports TxDOT, FDOT, Caltrans, and other AASHTO-aligned state DOT plant certification programs. Plants that ship to a single DOT or to multiple DOTs can configure each program independently and run them in parallel where required.
What if our plant isn't certified to PCI, NPCA, or a DOT program?
You can still run the same daily flow. The plant profile lets you turn off certification-specific checklist locks and run a custom QC checklist tailored to the plant. Many small or specialty producers use the QC module without a formal certification program in place.
We run multi-plant with different certifications. Can we do that on one platform?
Yes. Each plant has its own profile. One plant can run PCI MNL-116 structural while another runs NPCA QCM-001 utility and a third runs a TxDOT bridge program — with stresses toggled on or off and the right certification program selected per site. QC managers see only the plant they're working from. Corporate quality leaders can roll up across plants.
How are drawings handled?
The module distinguishes cast drawings (the per-piece sheets the crew pours from) from construction drawings (the broader project drawings) and tracks revisions on each. Drawings auto-link to jobs, and the system always points the crew at the correct sheet for production. Approved or stamped construction drawings are kept in the Library for the audit trail, while the active cast drawing drives the daily flow. No more pouring off the wrong sheet.
How do NCRs work in the QC module?
Non-conformance reports (NCRs) are captured in the Exceptions section and tied directly to the pour record, the piece, and the affected drawing. Each NCR has an owner, a disposition, and a closeout trail. Auditors can pull the full history at any point.
Can auditors actually see the trail?
Yes. The Audit section is built specifically for inspectors. It surfaces the day's QC records, NCRs, batch logs, break logs, sticker history, scheduled recurring checks, and drawing references in one read-only timeline view. Records export to PDF for closeout.
How do we get started? Is there pricing?
Pricing is plant-based and depends on production volume, number of beds or production lines, and which checklist modes you need. We onboard a plant in about two weeks: profile setup, ERP connection, drawing import, and QC manager training. Contact us for a custom quote and a working demo against your real schedule.
Run your QC day on a platform that matches the plant.
PCI MNL-116, MNL-117, MNL-130, NPCA QCM-001, and state DOT certification programs ready out of the box. ERP-agnostic. Built with active plant QC managers, not in a software conference room.
Book a Demo of the QC Module