ROI Calculator

How Much Can Sensytec
Save Your Operation?

Enter your project numbers below. See your estimated annual savings from real-time concrete monitoring -- in under 60 seconds.

General Contractor ROI

Estimate savings from eliminating unnecessary lab tests, removing forms sooner, cutting cold weather over-protection, and preventing rework.

Cast-in-Place
Project Volume
projects / yr
pours
Lab & Testing Costs
sets
$
Crew & Equipment Standby
days
$ / day
Cold Weather & Rework
days
$ / day
incidents
$
Your Estimated Annual Savings
Total Annual Savings
—/ yr
Estimated with Sensytec sensors
🧪 Lab Testing Reduction $00,000
⏱ Crew & Standby Savings $00,000
❄️ Cold Weather Savings $00,000
🔨 Rework Cost Avoided $00,000
🔓

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Lab Testing ReductionASTM C1074 maturity method eliminates ~75% of cylinder breaks
—
Crew & Equipment StandbyReal-time strength data cuts ~60% of waiting days
—
Cold Weather Over-ProtectionConfirm maturity in real time — end heating ~30% sooner
—
Rework & Failed Pours AvoidedEarly anomaly detection prevents ~50% of incidents
—
Total Annual SavingsEstimated with Sensytec sensors
—/ yr
—
Savings per project
—
Savings per pour
Methodology: Lab reduction based on ASTM C1074 maturity method — once a strength-maturity relationship is established, field cylinder breaks reduce to specification minimums (~75% reduction). Standby savings assume real-time in-place strength data eliminates conservative wait buffers (~60%), per ACI 228.1R in-place strength estimation guidance. Cold weather savings based on terminating protection at confirmed maturity rather than a fixed schedule (~30%), per ACI 306R cold weather concreting guidance. Rework savings reflect early anomaly detection from continuous monitoring (~50%).

Precast / Prestressed ROI

Estimate savings from faster bed cycling, reduced steam energy, fewer rejected elements, and optimized pre-stress release timing.

Precast Plant
Plant Configuration
beds
hours
days / yr
$
Steam Curing Energy
hrs / cycle
$ / hr
QC Lab & Rejected Elements
sets
$
elements
$
Your Estimated Annual Savings
Total Annual Savings
—/ yr
Estimated with Sensytec sensors
⚡ Bed Cycle Throughput Gain $00,000
🔥 Steam Energy Saved $00,000
🧪 QC Lab Reduction $00,000
🚫 Rejected Element Savings $00,000
🔓

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Get the complete breakdown by category, savings per bed, and a personalized analysis from a Sensytec engineer — free.

✅ Full report unlocked — saved to your inbox
Bed Cycle Throughput Gain2hr faster release → more pours per bed per year
—
Steam Curing Energy SavedStop heating at confirmed strength — ~25% reduction
—
QC Lab Testing ReductionIn-bed sensor data replaces ~70% of cylinder breaks
—
Rejected Element ReductionOptimized cure & release timing cuts rejects ~60%
—
Total Annual SavingsEstimated with Sensytec sensors
—/ yr
—
Savings per bed / yr
—
Savings per cycle
Methodology: Cycle gain assumes ~2hr reduction in pre-stress release wait time by confirming in-place strength via ASTM C1074 maturity method rather than waiting on lab cylinders. Steam savings assume 25% reduction in active heating hours by terminating steam at confirmed maturity. Lab reduction assumes 70% fewer cylinder sets required once strength-maturity relationship is established (ASTM C1074). Rejection reduction assumes 60% improvement from continuous in-bed cure monitoring enabling optimized release timing (ACI 228.1R).
Bonus Calculator

Cylinder Cost Reduction

A second lever on top of cycle-time savings: how many cylinder break tests sensor-based monitoring lets you skip.

Includes lab fees, transport, casting labor, and disposal
Acceptance cylinders typically still required by spec
Cylinders Eliminated
468
per year
Lab + Labor Saved
$18,720
per year
Tech Hours Reclaimed
234
per year

Tech hours assume 30 minutes per cylinder for casting, transport, and lab handover. Acceptance cylinders for spec compliance are excluded from the count.

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